Junk Box Watch Winder Version II
Front View
Updated 02-18-2002
See Steve's version of the winder
Newest Modifications to this Winder
The original "Junk Box Watch Winder" worked well for it's purpose of winding watches, but due to my use of a barbecue rotisserie motor the life of the winder was short.

Within 3 months the motor had destroyed itself due to the stresses of rotating both the watch disc and the rollers in order to achieve enough rotation to keep the watches wound.

The barbecue motor rotated slowly and a "drive band" was used to rub against the rollers while the disc rotated. This provided enough velocity to keep the watches wound, but was really noisy and overloaded the motor.

Since the original idea worked I decided to use the same principle, but redesign the drive system. This page outlines the modifications to produce Version II.

Scrounging around in my junk box I found a shaded pole gearmotor with real bronze sleeve bearings. The shaft rotated at 50 R.P.M. which was too fast to keep the watches stable on the disc.

I looked around a little more and found a couple of pulleys and a toothed belt which would give approximately a 50% reduction in shaft speed. The small pulley fit the 5/16" motor shaft perfectly.

Spindle I needed some means to mount the large pulley so I cranked up the lathe and turned a spindle which was 5/16" x 1 1/4" and stepped up to 14mm to accept a ball bearing. A sleeve to hold the ball bearing was bored and drilled with 3 holes to hold it to the mounting plate. The sleeve was cross drilled and tapped to accept a setscrew to prevent the bearing from rotating.
Motor Mount Next I got a piece of 1/8" aluminum plate and laid out the holes for the motor mount and shaft. The belt was mounted on the motor and I used it (on the large pulley) to mark the center for the spindle mount. The bearing sleeve was centered and the plate was drilled and tapped for the 3 mounting holes.
Drive System Once the motor and spindle were mounted on the plate I installed the pulleys and belt and shimmed the shafts as required to get correct belt alignment and tension.
Watch Disc The watch mounting disc (from the previous winder) was mounted on the large pulley by means of 3 studs (cutoff machine screws) which were installed in the large pulley. A couple of shims were made to from old hard drive spacers to allow the disc to stand off of the pulley so it wouldn't interfere with the pulley rim.
Side View A base was made from some leftover melamine shelf material and a mount which allows the unit about a 15 degree tilt was made. The aluminum plate was attached to the base and the whole unit was tested. It worked fine and had no tendency to tip over. Sitting on top of a bureau the winder makes almost no noise and no vibration is transmitted into the bureau.

Conclusions
The system was tested and proved to be VERY quiet and have enough torque to rotate about 25 lbs. of watches! The final speed turned out to be about 27 R.P.M. It appears that about 20-30 R.P.M. is the ideal speed to keep most watches wound.

The watches that were tested were; Rolex Sub, Rolex Pres, Invicta Sub, Longines Admiral, and 2 Seiko Kinetics. the Seikos were the only watches with a power reserve indication so my final watch winding routine was determined on the basis of keeping these charged.

I settled on a twice daily routine of 1 hour of winding 6:00AM - 7:00AM and 6:00PM - 7:00PM. At 27 R.P.M. that is about 3240 turns per day. This winder is not as violent as the commercial orbital winders (which usually require about 900 turns per day) and thus requires more turns to achieve complete winding.

This version of the winder has been running for 4 months (2 hours per day) without incident. It has not developed any noise or looseness and all watches stay wound.

This type of winder is not reversible for rotation so watches which are uni-directional winding must be put on the winder with their crowns either facing the disc or away from the disc depending on the direction the watch winds (usually found by experimenting).

List of Parts
Listed below are the components needed for a "Junkbox Watch Winder".
Quantity Description Cost
1 Subfractional shaded pole gearmotor 25-50 R.P.M. (W.W. Grainger,Inc.)
Note: If you use a motor < 30 R.P.M. The pulleys will not be required simplifying construction.
30.00

1

Flange mount pillow block self aligning ball bearing 1/2" ((W.W.Grainger, Inc.) 11.00
2 Miniature Sheaves and drive belt (W.W. Grainger Inc.) (Price is estimated) 25.00
1 Piece of 3/4" particle board for base 6" x 10" (approx.) 2.00
1 10" dia. by 1/4" thick acrylic or Plexiglas disk (TAP plastics). 9.00
4 3" x 2 1/4" foam paint rollers for trim or edging. @2.99ea 11.96
4 #10-24 x 3 1/2" machine screws and nuts. 1.00
1 6" x 6" x 1/8" aluminum, plastic, or steel plate for motor mount. 4.00
1 Intermatic DT-7 programmable digital timer (7 day) 23.00
1 misc. hardware, machine screws, power cord, wire nuts etc. 4.00
 

TOTAL

120.96
 
Back to Main Page
Email your comments or questions.
1