The Aerostitch Darien


For my trip to the Yukon and back this past summer I knew I'd need better riding gear than my twenty year old Bristol Leather jacket and a scruffy pair of Levis.  I reasoned I'd need to invest in some rainproof riding gear.  I found that that a lot of what's currently available in the local shops to be either poor fitting, ill equipped for contact with the road, or just plain lacking in quality.

I'd heard a lot about the versatility and quality of the Aerostitch Roadcrafter suit.  You can get the 'Stitch one of two ways:  through mail order, or directly from the factory.  Being the sort that lacks faith in the mail order route, I decided to make the big trip to the industrial metropolis of Duluth, Minnesota.  I figured that if the Aerostitch still didn't cut my particular brand of mustard, I could always update my leathers, and haul out my Kmart blue-light-special rain suit, if the need arose.  Besides, any excuse for a bike trip is a good excuse.

A splendid route to Duluth is up through the Michigan Peninsula:  Great Lakes country.  Duluth and it's twin sister, Superior, Wisconsin are on the westernmost point of Lake Superior.  Despite the industrial nature of these two towns (forestry products - can you say "more sulfur please?")  the setting is actually quite pretty.   Greenery abounds, and Duluth has the advantage of rolling geographic relief.

The Aerostitch Factory

The Aero Design and Manufacturing Company hangs its shingle in the old downtown of Duluth in a well lived-in red brick three storey warehouse.  The folks I met when visiting were super friendly and visibly glad to have a visitor/shopper.  Some of the staff even came outside to check out my touring "rig".

Maybe because the staff had consumed too many extra-friendly pills that day, I had the following pleasant surprises:

The Roadcrafter/Darien Decision

When I had visited, the factory was actually behind in filling orders due to a temporary shortage in manpower.  Consequently, the in-shop stock was quite low, meaning that I had a limited selection in what I could buy.  I had it in my head to purchase a two piece Roadcrafter in Red and Black.  The closest they had in my size was a one-piece in grey.  The Roadcrafter was what I wanted:  Protective and durable enough to use at the track, yet easy enough to wear so as to make sense as commuter suit.  But the limited stock forced me to consider the Darien.

The Darien's focus is different than the Roadcrafter's.  It is intended for all-weather touring, and off-road riding.  Since my trip was going to include a wide variety of climates, the Darien started to make sense.  I tried a grey jacket on for size and thanks in part to Pete, the multi-talented salesman, I was smitten.

As it turns out, I really had nothing to fear about mail order.  The size that I had selected as a result of consultiing the sizing guide in the Riderwearhouse catalog turned out to be the size that I wound up purchasing anyway.  However, I believe I may have saved quite a bit in shipping costs by shopping in person.

The Darien

The Darien suit is made from durable 500 denier Cordura Gore-Tex fabric.  While the Darien is not as bullet-proof as the Roadcrafter's 1050 denier "ballistic" Cordura, it is sufficient for most unintentional off-bike excursions.  Pete showed me the surprisingly intact remains of a Darien suit that had been subject to 100 m.p.h. airborne deer-avoidance manouvers.  The fortunate wearer escaped unscathed, save a minor bruising of his backside.

To serve and protect from a conspicuity standpoint, the Darien is outfitted with 3-M Scotchlite reflective areas on the front and back of the jacket, and on the ankle adjustment tabs on the pants.

The removable viscoelastic TF2 pads come with hard plastic shells for two layered impact protection at all six major joints.  The TF2 foam is interesting "because the faster and harder it is struck, the firmer it's resistance", according to the Aerostitch owner's manual.  This has the desirable effect of being quite soft and comfortable when subject to normal movement.

The Jacket

The Darien jacket comes with a removable Polartec fleece liner that can be worn separately.  The liner also neatly zips into itself via a large reversable pocket sewn into the back.  This pocket has belt loops to facilitate wearing the liner package on your person or for bungying.  Both liner and jacket have pit-zips useful for airing out the effects of several days without bathing.

The jacket also has a two way zippered vent across the shoulder blades that provides excellent ventilation in hot weather.  To cinch up the jacket, there are very sturdy waistbelt adjusters, and a stretch cord adjuster at the lower edge.

Pockets galore!  The Darien has ten of them in the jacket and six in the liner.  The four hefty cargo pockets up front and the right sleeve pocket make the jacket very convenient while on the road.
 
 

Darien Jacket - Front View

The Pants

The Darien pants come with three patch pockets, which I rarely used.  I find that patch pockets are usually only good for thin, flat things like credit cards or the ubiquitous black comb.  However, they work well in a cinch, and I often used them after a ride when walking around without the jacket.

The two-way full length zippers down the legs offered great flexibility in venting options.  Snaps at the bottom cuffs, and the robust belt provided with the jean-style pants allowed me to ride with venting from the knee down and from mid thigh up.  I never once suffered from heat or cold while wearing these pants.
 

Aerostitch Darien - Rear View

The Options

I purchased the optional back protector and am glad I did.  It provided a extra sense of security and provided a tad more insulation for those blustery days in the Yukon.

I wished I had purchased the Velcro map holder for the jacket which is a clear pocket the attaches to the left arm of either the Darien or Roadcrafter.  I had dismissed it as too gimmicky when I saw it in the shop, but once you have all the on-suit storage of either of these outfits, the need for a tankbag wanes.  When you lose your tank bag, the map holder goes with it.

Next time I'm in Duluth, I'll also pick up the hip pads that zip into the Darien pants.  The TF2 foam is surprisingly comfortable to wear and for the extra bit of protection these pads offer, the price is very reasonable.

The Darien in Use

As promised, the Darien was wonderful in all weather from 0 to 35 celsius.  The zip-in liner was zipped out after almost every ride on my northern leg to be worn as a camp jacket.  On very cold days, I would wear a turtleneck and long underwear under the suit.  On days when riding seems like an act of insanity, an extra layer of polyfleece would keep me very toasty.

Those many pockets on the suit were a welcome addition to my already taxed storage capacity.  I eventually began to think of and use the jacket as I would my tankbag.

The one complaint that the folks at Aerostitch had heard regarding the suit's waterproofing was of moisture collecting at the crotch during heavy downpours.  I experienced this same unfortunate occurance in my travels, but I must confess that my particular embarassing wetness was not due to leakage as others have claimed.  Something weird happens when Gortex meets bike-seat vinyl in high humidity situations.  It develops the porosity of rubber.  And as anyone who wears rubber undies can tell you, sweat builds up in a hurry, even when your not chained up in a compromising position.

Quality was close to perfect, though a zipper stop promptly popped off the first time it attempted to perform its sole function.

Possible Improvements for the Darien

Something I wished the Darien pants had while I was on my trip were detachable stirrups.  I made the mistake of getting pants one inch shorter that I should have, since I don't like to drag my cuffs while walking.  The pant cuffs will ride up as soon as you sit on the bike, exposing your delicate and tender shins if you happen to be wearing ankle high boots.  If I had detachable stirrups, I'd be stylin' while walking, yet be comfy and warm while riding.

The Final Verdict

If you purchase Darien suit, I can guarantee you will not be disappointed.  It is so far ahead of other garments in its class, that the extra cost seems marginal.

My rating:  4 and a half stars out of five.  Five, if purchased directly from the factory.

Contact Information

Riderwearhouse
8 South 18th Avenue West
Duluth, MN 55806

Phone:  1-800-222-1994
Email:    aerostitch@aol.com
Web:     http://www.aerostitch.com/aerostitch

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