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HRMNotes.htm by Wilf H. Ratzburg

REGIMENTED WORKERS IN CHINA'S FREE LABOUR MARKET

 

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The following article was published in the Sunday Edition of The Washington Post on November 3rd, 1996??

BOOT CAMP AT A SHOE FACTORY: REGIMENTED WORKERS IN CHINA'S FREE LABOUR MARKET

By Anita Chan

 

. DONGGUAN CITY, China -- If you doubt that many Asians think business is a lot like war, consider a gigantic shoe factory in one of south China's busiest industrial zones. Here, where athletic shoes for export to the West are made by young Chinese peasant women supervised by Taiwanese bosses, the myth of the Confucian ideal of worker-management harmony has been overtaken by a model straight out of the military textbooks.

One evening recently, I watched as two platoons of workers marched in a floodlit courtyard and shouted in unison, 'Be respectful toward my work; be loyal; be creative; be of service'. Behind them forklifts were weaving back and forth between buildings, as production continued round the clock.

The enterprise, called Yu Yuan, is not exactly a sweatshop - - the living conditions are decent and the pay adequate compared to other nearby Taiwanese-owned factories, though the hours are very long. Yu Yuan, which produces 10 brands of shoes including Nike and Reebok, is simply the on-the-ground reality of the latest phase of the Asian 'economic miracle': giant factories in places like China and Vietnam, built with off-shore Asian capital, staffed with the rural poor and managed with ruthless efficiency to gain maximum competitive advantage.

Popular wisdom has it that the success of overseas Chinese and Korean businesses can be traced to a Confucian culture in which mutual trust, flexibility and interpersonal relationships predominate. What is taking place in many of these factories in China that are run by Taiwanese and Koreans is incompatible with that image. What prompts the chairman of the Taiwanese Business Association in Dongguan to order his security guards to salute and snap to attention every time he passes through the factory gate? Not any Confucian beliefs but a hankering for modern army standards of discipline and unquestioning loyalty.

 

. In Taiwan and South Korea, all young men have to undergo military training, and until recently an unusually rigid discipline was instilled by regimes that considered themselves besieged. It is an experience shared by almost all of the Taiwanese and Korean managers now working in China. In some Taiwan-owned factories the owners fly in retired Taiwanese army officers to impose a similar martinet discipline. As Taiwan becomes more democratic and that special skill is no longer in demand outside the military; it is being exported to these labour- intensive factories abroad where managers feel a need to control a discontented workforce.

One evening I stood outside the gates of a newly-opened factory in Dongguan. Any new factory holds out the possibility of higher pay and better conditions, so at 6 PM, a few dozen young workers, all of them speaking in the accents of poorer regions of China, waited eagerly at the factory gate for security guards to let them in to take the recruitment test.

There is the normal check on IDs, education certificates, and certificates from their hometown government attesting they are unmarried. What is new at this particular factory is that the female applicants are ordered to stand at attention as if they are applying to join the army, are told to run a mile and then to do as many push-ups as they can within a minute.

The young women emerging from the gate are suspicious. The more experienced workers know that screening for strength and stamina and military-style obedience portends nights of enforced overtime in a shoe industry already notorious for its long work hours. They'd better stick to the jobs they've got, several told me. Leave this new factory to the green migrant workers.

The Taiwanese are the largest investors in Dongguan City and, second only to Hong Kong, the major foreign investors in China, having poured more than US$20 billion into the Mainland during the past decade. With labour costs rising in Taiwan, they have moved Taiwan's labour intensive industries such as shoe manufacture into China lock, stock and barrel. China today produces almost half the world's shoes, along with a vast array of garments, household gadgets and electrical appliances that not long ago were assembled in Hong Kong, Taiwan and South Korea.

A decade and a half ago, Dongguan City was a small sleepy rural town set amidst rice fields. But it was located less than half a day by road from Hong Kong, and Hong Kong manufacturers began pouring in to take advantage of cheap labour and cheap rents, followed within a few years by a wave of Taiwanese companies.

 

. Today, the entire county has been engulfed by frenetic industrial activity. The rice fields surrounding Dongguan have been transformed into seemingly endless concrete industrial estates. Whole clan villages live off the rents of the factory buildings that have displaced their fields. The local people can afford not to work in these factories. They leave this to the many tens of thousands of migrants from poorer parts of China who have taken up temporary residence here, filling the dormitories that have been thrown up alongside the factories.

The leaders of Dongguan City's Taiwanese Business Association, which boasts 1,350 member firms, complain of the job-hopping mentality of the workforce. 'A few years back,' one of them explained, 'workers who were fired knelt down on the floor begging us to let them stay; but now they feel they can get work elsewhere'. The reason, he says, is that the hordes of new applicants from the countryside who used to wait outside the factory gates have shrunk.

The wages the factories are offering have not been keeping up with inflation, and many rural Chinese have now decided the money's not enough to make the long trip from the provinces worthwhile. The golden age of inexhaustible cheap labour is drawing to an end, and the Taiwanese businessmen are beginning to talk about moving their manufacturing equipment onward to Vietnam rather than raise wages.

In the meantime, they have instituted harshly regimented labour conditions. Corporal punishment is part-and-parcel of the management style of some of them. They scoff at what they consider the local Hong Kong-owned firms' slack management practices.

A couple of years ago, the government-run newspaper in Shenzhen, the city next door, described the regimentation in one of Shenzhen's Taiwan-owned shoe factories: "The workers are not allowed to talk when they have their meals; when walking to and from the factory, the dormitory and the canteen, they are required to follow a specified line en route; if they step beyond the line, they will be punished by being forced to stand at attention for long periods, or will be fined. A huge sign that hangs over an elevated walkway reads: loitering underneath, 100 yuan penalty."

By far the largest of the Taiwanese enterprises in Dongguan City is Yu Yuan, the biggest of three factories in the region owned by the Bao Yuan company. Reputedly the largest shoe factory in the world, Yu Yuan employs some 40,000 workers, 70% of them female, who work and live at a single enclosed site. The Nike logo "Just Do It" covers the wall of one of the enterprise's cavernous buildings. A huge "ADIDAS" sign sits atop an adjoining building. Other sports shoe brands that are produced in the same plant include Puma, Reebok, LA Gear, and New Balance.

Yu Yuan is run in a decidedly military style. New recruits are given three days of 'training'. The first day, according to one of them, is largely spent marching around the compound, barked at by a drill sergeant. At 6:30 PM, commands could clearly be heard in the background: 'Left! Right! Left! Right! About turn! March!...' Three formations, each of about forty workers, were still being drilled, while thousands of other workers scurried back and forth between factory buildings and messhalls to take their meals in shifts.

 

. 'The factory management is precise down to the minute', explained a worker who was taking a rest after dinner. 'You see those workers waiting outside the gate to go up to the third floor for their dinner? The gate opens at 5:30 sharp. The workers file up the stairs on one side, while those who have finished their dinner descend on the other. When they get to the canteen, they sit eight to a table and wait. Only when the bell rings can they begin to eat. We have 10 to 15 minutes to finish the meal, then we file downstairs again.'

The factory compound is perched along a river where the enterprise has built a pleasant promenade flanked by green lawns and dotted with flower beds. It is an unusually quiet and serene spot in a city that resembles a gigantic construction site. But each of the evenings I was there only a relatively small number of workers were taking advantage of it. They are too busy, I was told.

Some work 12-hour shifts called 'long day shifts'; others are on 'long night shifts'. Often these exceed 12 hours. As one of the workers explained, 'You work longer if you can't finish the day's allocated quota. Another unpaid extra hour or so is spent in preparation before the shift begins. In addition, because there are long queues, you need to arrive early at the gate so as to punch your card on time, do the drills, and then line up to get to your shopfloor. You can't afford to be late because there's a penalty equal to half a day's wages.'

A large number of other workers are on eight-hour shifts, but they are required to do considerable overtime work. I was there during a slack period and a worker noted that he was working only one or two hours overtime a day, seven days a week, and got one day off work every second week. But during a busy period, he said, he had to work his day shift from early morning till 11 PM or midnight. The slow workers stay even later.

Workers get a bit over 2 yuan an hour (about 33 Australian cents), which is just above the minimum legal wage. With about 80 hours of overtime work a month, their monthly wages hover around 600-700 yuan (Aus. $100-115 a month).

The amount of enforced overtime is in violation of China's labour laws, which stipulate a maximum of 36 hours of overtime work each month. Yet, all things considered, conditions at this city-sized factory are above average for the district. The meals are subsidized, and there is medical care and relatively 'low' density housing of 10 to a room. Signs screaming out slogans like 'Love your factory as your home' and 'Be loyal, be obedient, feel honoured to work here' are mounted everywhere.

Notwithstanding the signs, the factory's turn-over rate is a high 7% a month, according to one manager I spoke with. Other factories in Dongguan that offer poorer conditions resort to increasingly extreme measures to keep workers from quitting. In violation of China's labour laws, many of them demand a 'deposit' of a few hundred yuan (from two weeks' to a month's wages) to ensure workers cannot leave before their contract expires. They also lock up the migrant workers' ID cards, without which they cannot job-hop or even remain in the city. Anyone found without the right papers can be rounded up by the police and sent back to the countryside.

Yu Yuan does not demand a deposit or hold its workers' ID cards, but those who quit before their contract ends will not receive their last two weeks' pay. This is easy to enforce because there is a two week time lag in wage payments. New recruits who quit during the six month probation period will also cause a month's loss of pay to the fellow worker who introduced them to the factory and served as their guarantor, often a relative or friend from their hometown.

The worst factories in south China do not even allow workers to leave the factory compound after work. In extreme cases the isolation and iron discipline are prison-like. The official press has reported cases of unpaid workers enslaved in heavily guarded compounds who have staged escapes. In the worst example that has come to light in this region, a Taiwan-managed joint-venture factory employs more than a hundred guards for 2,700 workers, one of whom recently died in an escape attempt.

Some of the Korean-run factories in north China, which is where almost all of Korea's investments are concentrated, reportedly are even harsher and more unscrupulous in their treatment of workers. During many months of interviewing in China about factory conditions, officials and business people repeatedly confided to me about Korean employers who resort to beatings, tight military control, and public humiliation to cow workers. In one case a woman worker was locked inside a dog cage with a large dog and placed on public display in the factory compound. So bad are the conditions that, according to a Chinese newspaper, 9 out of 10 of the spontaneous strikes that broke out in the large northern city of Tianjin in 1993 occurred in Korean-managed enterprises.

The abuses have persisted because of extensive collusion between such factories and the local governments. Many of the Chinese partners of joint-venture firms are actually local government organs and departments, which reap considerable profits from these factories. They are as eager to make money by overworking and underpaying the migrant workers as are the outside investors, and look aside when cases of imprisonment and other serious violations of law occur. Those who should be acting as impartial overseers and law enforcement agencies are, instead, management's accomplices.

Local officials in south China seem sympathetic toward these factories' militaristic approach. Not so long ago under Mao Zedong, the loyal discipline of the People's Liberation Army was upheld for the entire nation to emulate. To a surprising extent, conversations with various government officials and trade union officials in China reveal that many of these 40-to-50-year-olds had once been junior army officers, assigned to coveted positions as junior officials when they were demobilized. They, too, see military-like control as a quick fix to the problem of a migrant labour force. The common underlying beliefs that they and the Taiwanese and Korean managers share is not in Confucianism but militarism and authoritarianism.

Some Western commentators suggest that China's industrialization and modernization, spurred by flows of foreign investment and by contacts with the rest of East Asia, will gradually pull China in a more democratic direction. The experience of Dongguan suggests otherwise.

THE END

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Anita Chan, a sociologist at the Australian National University, has published four books on China. For the past several years she has been conducting research for a book on Chinese labour issues.

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Updated: 99/02/22 08:37:33 PM

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