How To Solder


Soldering is an important part of electronics, and it is used almost everywhere, and it is good to know how to solder if you are in electronics, no matter what your level of experience. In order to solder you will need the proper type of solder, and a soldering iron (pencil), gun, station, or if there is no power available, a soldering torch. In most electronics a simple 15-40 watt soldering iron will do fine, any higher wattage can damage components or circuit board traces. But for larger jobs, like soldering together two very large pieces of metal, or a wire to a large chassis, a soldering gun may be used. But normally soldering guns should not be used in electronics because of their very high wattage, and because they generate their heat by running a current through the tip. This could cause voltages from the tip to destroy components. And for static sensitive components, a soldering iron with anti-static control and wrist straps should be used, and maybe even an anti-static mat.

The solder used should be 60/40, 50/50, or 40/60 with a rosin core. 60/40 is the ratio of tin-to-lead in the solder, so in 60/40 solder there is 60% tin and 40% lead. I think that 60/40 is the best in electronics, but any of the three will do. And rosin is a type of flux (flux is used to clean the metal so the solder will stick), and it is what is used in electronics. But only rosin flux should be used, any other type of flux will corrode and destroy components, component leads, and circuit board traces. The size of the solder is not too important, but you might want to use a thin solder so that you don't apply too much.

Before you solder, you will need to tin the tip of your iron. Tinning the tip is just putting a coat of solder on the tip. This can be done by applying some solder to the tip, and then wiping it off on a damp sponge or rag. The tip of the iron should then be nice and shiny.

Soldering to PCB

First you should clean the PCB (printed circuit board) with steel wool or a PCB cleaner that can be found at most electrical part suppliers. Clean the pads (part where component will be soldered to) so that it becomes shiny, but be careful not to rip the pad off the board. Using a pencil eraser sometimes works to get the oxidation off the pads. You should also clean the component leads with steel wool or sand paper to ensure a good connection.

After everything is clean you can start to put components in. It is a good idea to put in the smaller components first, to make it easier. Bend the leads of the component if necessary to fit in place. Then put them through the board, and bend the leads to about 45° so they stay in place, and then you can begin to solder it. Take the tip of the iron and touch it to the pad and the lead to heat them both up. Then on the opposite side begin to apply solder. Be careful not to apply too much solder. The solder should spread all over the joint, and make a shiny connection. Remove the solder and then the iron. If the joint was not heated properly the solder will bubble, and make what is called a cold joint. Any cold joints will need to be desoldered, and then soldered again (see How to Desolder).

It is sometimes easier to solder to the PCB when the pads are tinned. To tin the PCB pats, heat the pad with the soldering iron, then apply a small amount of solder, just enough to coat the pad. Then using desoldering braid, remove the excess solder (see How to Desolder).

Heatsinks are good to use when soldering semiconductors and other components that can be easily damaged by heat. Heatsinks are just aluminum clips that absorb some of the heat going to the component, and help prevent damaging the component from too much heat. To use a heatsink clip it onto the lead between the component and joint to be soldered. When soldering ICs you may want to put in a socket, so you wont have to worry about the IC overheating from soldering it in place, and it makes it easy to replace the IC if it ever breaks.

Soldering Wires to Wires/Component Leads

First you may want to clean off the wires and component leads with steel wool or sandpaper. Then twist the wires together, and heat the joint with the soldering iron. On the opposite side begin to apply solder, but not too much. The solder should flow all around the joint, making a good connection. Remove the solder, and then the iron.

You may wish to cover the joint with heat shrink tubing, to insulate the joint. To use heat shrink tubing, find the smallest tube that can still fit over all the wires. Put the tubing over one side of the wires, solder the joint, and allow it to cool. Then move the tubing over the joint. Using a lighter or match (the soldering iron will not work well) heat the tubing so that it shrinks completely, and tightly covers the joint. When heating the tubing, don't put the flame too close, or the tubing will burn a little, even though they are usually fire resistant.

Soldering Wires to Component Terminals

Clean off the wire(s) and terminal to be soldered. Then put the wire(s) through the hole in the terminal, or if there is no hole wrap the wire(s) around the terminal. Then heat the terminal and wire(s) with the tip of the iron, and begin to apply solder on the opposite side, but not too much. The solder should spread all over the terminal and wire(s) and create a good connection. Then remove the solder, and then the iron.

to insulate the joint, you may want to use heat shrink tubing. To use the heat shrink tubing, first find the smallest tube that can still fit over the terminal and wire(s). Put the tubing over the wire(s), and solder the joint. Allow the joint to cool, then move the tubing over the joint. Using a lighter or match (the soldering iron will not work well) heat the tubing so that it shrinks completely, and tightly covers the joint. When heating the tubing, don't put the flame too close, or the tubing will burn a little, even though they are usually fire resistant.

Tips to Remember


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