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THUMPER

ROBOT WARS 1997

AUTONOMOUS CLASS

CHAMPION

Thumper upsets Rodney
At Robot Wars '97 in San Francisco Bob Gross (new E-mail address) unleashed a three foot tall fully autonomous robot warrior named "Thumper".  Robot Wars may never be the same again.  This page is for all those robot builders and would be builders who want to know just how Bob did it.

I've known Bob for several years. Heck, I used to work for him.  Besides writing the rules and guidelines for the '97 Autonomous Class competition he designed and built the beacons for the event.  He has been into robots for many years even going so far as to build a working R2D2.  The nice thing about Bob is that he is always ready to lend a helping hand.

I suspect that if your here looking at this page you already know about Thumper.  If you don't then you might want to check out the article about Robot Wars '97 at robotmag.com .  Its a pretty good write-up and the author has some good tips on building a robot (RC or autonomous) for Robot Wars.

 

THUMPER AND BOB AT PLAY

thump11.jpgRecently Bob invited me over to see and video tape Thumper in Action.  Although he had removed the flipper arm for some work the rest of the robot was intact and functional.  Bob took one of the IR beacons and then turned it and Thumper on.  Within about 5 seconds the robot had booted up and locked on to the beacon Bob was carrying.  Everywhere Bob went Thumper followed.  At one point Bob tried to hid the beacon behind his back.  Thumper went into a spin as it tried to find its target.  Suddenly it veered off toward a nearby building, the robot had detected the reflection of the beacon off the wall. Oh, by the way, this took place outside on a bright and sunny Saturday morning.  The bright sunlight didn't seem to bother Thumper at all.
 
 
 

THUMPER FROM THE TOP DOWN

Thumper is modulely designed robot made up of three main parts:
 
  • The Head - Which houses the "brain" and "eyes"
  • The Torso - Which the "arms" are mounted to.
  • The Lower Body - Which houses the "feet"
thump3.jpg
 
thump18.jpg

THE HEAD

Thumper's "head" is about 6" square and about 4" thick.  Inside this head is a Counterfeit Stamp from Scott Edwards Electronics, Inc. , 5 IR receiver modules, a handful of components and a 9 volt battery.  Four mounting bolts protrude from the top of the brain box for the mounting of an IR beacon. Note the "eyebrows" shading the forward looking IR receivers from interference from sun light and video lights.
Inside the Head you can see the two forward looking IR receivers, the two side/rear looking and the one upward looking IR receiver (more about this latter).  The piece of black foam between the two forward looking receivers is to improve isolation of the sensors.
You will note that the "brain" is powered by a single 9 volt battery.
thump6.jpg
thump7.jpg This is a front view of the two forward looking IR sensors.
The sensor in the back corner is situated so that it can look up at the beacon mounted on top of Thumper.  By sampling the output of the beacon Thumper can tell the difference it's beacon and the beacon of its opponent.  This also prevents Thumper from chasing the reflection of it's beacon and allows a certain degree of obstacle avoidance.  thump9.jpg
thump8.jpg Interior view of the placement of the upward looking sensor.

THE BODY

Made from various pieces of scrap metal, Thumper's "body" is extremely rugged.  It's most interesting features are the "arms" which serve a dual purpose.  Armed with 6" stainless steel spikes the arms can damage or even overturn an opponent.  In the event that Thumper is tipped over the arms automatically set Thumper back on it's feet.
 
thump17.jpg
thump19.jpg

THE FEET

Thumper's "feet" are two 8" diameter wheels driven by two 12 volt DC motors.  Each motor is controlled by a relay that is in turn controlled by the Counterfeit Stamp in the head.
This is the relay control box. the four white things at the bottom are 1 ohm 50 watt resisters that are used to dissipate excess current that would normally fry the motors if they should become overloaded.  Like what happens when you try to push a robot twice your size thump14.jpg
thump2.jpg .This view shows the wheels, motors and two 12 volt Gel Cells that power the motors.  The batteries are hooked up in series to supply 24 volts to the motors for increased speed.
And here's a view with the batteries removed. thump1.jpg
 

Go Here to look at the software Bob used to run Thumper.
 

 
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Last revised 3/12/98
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