Sword Making Terminology

Age gitae Finnish forging. Several pieces of steel formed in the foundation forming shita gitae are folded together several more times.
Denkai tetsu Iron made from scrap iron in an electrolytic furnace, it is 99.99% pure iron. The smith adds the appropriate amount of carbon in his forge using the process of oroshigane.
Hagane Harder (higher carbon content) steel used just for the cutting edge of the blade when it is constructed in the hon sanmai gitae method.
Hizu-kuri Shaping of the blade from the sunobe. The blade is heated and beaten to shape a small section at a time. The blade will be ready for shiage next.
Hon sanmai gitae A less common form of sword construction, using three pieces of harder steel kawagane for each side of the blade a piece of soft shingane as the core and a special piece of harder steel hagane for the cutting edge.
Kera The raw steel produced in the tatara. About half of the steel is tamahagane and ready for use to make a sword. The remaining steel can be used after the carbon content is adjusted by oroshigane in the smiths forge.
Kaji-oshi Final shaping of the blade with a draw knife, files and rough polishing done by the smith.
Kangan tetsu Sponge iron made in the smelter without oxygen. The smith adjusts the amount of carbon in his forge using the process of oroshigane.
Kawagane Harder (higher carbon content) steel used as a starting material to make the body of the sword. The carbon content is between 1.0 and 1.5 percent.
Kitae Forging or folding the steel bar to prepare it for making the blade.
Kobuse gitae The most common form of sword construction, a jacket of kawagane with a piece of soft shingane core.
Nakago-shitate Finishing the tang with a file
Omura The omuna stone is pulverized into a powder used in the clay slurry the sword is coated with during tsuchioki.
Oroshigane The process used to adjust the carbon content of steel using the forge. The carbon level is increased by heating the steel starting at the top of the charcoal in the forge and continuing to burn new charcoal until the steel has reached the bottom. The carbon content of steel is reduced by placing it around the air vent at the bottom of the forge and heating it so that the oxygen combines with the carbon in the steel and is exhausted as carbon monoxide.
Satestu Iron oxide sand used in the smelter to make the steel.
Sen The draw knife used to shape the blade. It is made with a very hard steel blade and works like a plane, scraping away thin layers of metal with each stroke.
Shiage Shaping the blade with a draw knife and file. The surface of the blade is prepared for the application of the clay in tsuchioki. This is done after hizukuri.
Shingane Core steel. Softer (lower carbon content less than 0.5%) steel used to make the core of the sword.
Shitagitae Foundation forging. The first six folds during the forging process.
Soriaoshi Adjusting the curvature of the blade, following yaki ire.
Sunobe Blank steel bar, ready to be forged into a sword.
Tamahagane Raw steel used to make the body of the blade.
Tatara The smelter. It burns charcoal with iron oxide sand to form the tamahagane.
Tanren The process of welding together several smaller pieces of steel into a single block, then it is hammered flat and folded twelve to fifteen times normally cross-wise. This creates the jihadda of the finished sword.
Tsuchi-oki Coating the blade with a slurry containing clay, charcoal powder and pulverized omura stone, prior to hardening. The thickness of the clay coating determines the speed of cooling when the hot blade is quenched in water during yaki ire. The portions of the blade that cool quickly form hard steel structure, the portions of the blade that cool slowly convert back to the softer steel structure. This determines the pattern of the hamon on the finished sword.
Tsukuri-komi A soft core of shigane is placed in a groove in the steel formed during tanren. This is then used to form the sunobe. The shigane or soft steel has been forged previously. This core of softer (lower carbon content steel) in the blade gives the sword resilience and helps prevent the sword from breaking.
Tsumiwakashi Assembling the Steel Bock for forging. Small pieces of kawagane are piled into a stack, they are wrapped in paper and dipped in clay slurry. This is heated and beaten to weld it into a single piece of steel and drive out impurities.
Yaki-ire The hardening of the steel by heating and quenching in water. The cutting edge of the blade has a thin coat of clay while the rest of the sword has a thick coating of clay. When steel is heated to between 700 C to 900 C the crystalline steel changes to the structure called austentite. When it is cooled quickly, where there is thin clay, it changes to martensite. The rest of the steel cools slowly enough that it changes back to it's original ferrite or pearlite forms. The blade also gets most of it's curvature due to the differential expansion of the thin edge and the thicker back of the blade.
Yaki-modoshi Tempering the blade to relieve internal stresses after yaki ire. The blade is heated to about 150 C and quenched in water.

Terminology used to talk about Sword Smiths

Ningen Kokuho National Living Treasure or (Designated as the Owner of the Important Infinitive Cultural Asset)
Masamune prize Supreme prize awarded to the best submission by a Mukansa Smith at the annual Sword Making Competition
Mukansa A Swordsmith who has been promoted above the general Sword Making Competition and is only judged against other Mukansa.

Other Terms used when identifying the origin of a sword.
Kantei

Ato Mei A signature of a sword smith added latter, not by the smith himself. These are considered to be correct, and do not match the smiths signature on purpose. The features of the sword itself, support this attribution.
Bizen One of the five regional traditions of Japanese Sword making.
Dai Mei A blade made by a master smith and signed by the student who assisted.
Dai Saku A blade made by a student under the direction of a master smith and signed by the master. This is often considered to be equivalent to the work of the master.
Gendaito Modern or contemporary swords made after 1876 or so.
Go Kaden The five traditions of Sword Making. Usually a sword can be placed in one of the five tradtions as the first step in Kantai.
Gimei A false signature Mei, added to the sword in an attempt to deceive.
Gunto Swords made for the Japanese Military during World War II. Often they were not made in the traditional way.
Kantei The act of identifying the origin of a blade. This includes the time it was made, the place and the smith who made the sword.
Koto A sword made before about 1573.
Mumei A sword without a signature from the smith.
Mino One of the five regional traditions of Japanese Sword making.
Oshigata A rubbing or drawing of the sword showing it's features. It may be of the entire blade or only the nakago (tang) to show the mei (signature).
Shinsakuto Newly made sword.
Shin Shinto A "new new" sword made between about 1772 to 1925.
Shinto A "new" sword made between about 1573 and 1760.
Sho shin A true and genuine blade (or other item).
Soshu One of the five regional traditions of Japanese Sword making.
Yamashiro One of the five regional traditions of Japanese Sword making.
Yamato One of the five regional traditions of Japanese Sword making.

This information is provided with help from many sources including:

Richard StienArticles by Richard Stien
A Beginners Glossary of Japanese Sword Terms "this has kanji and is excellent".
Kenji Mishina
Japanese Sword Manual by David Fuller
The Craft of the Japanese Sword "by Leon and Hiroko
Kapp and Yoshindo Yoshihara",
Published by Konansha International Ltd. 17-14 Otowa 1-chome,
Bunkyo-ku, Tokyo 112, 1987
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