Alternative Fibers

Fabric Scraps
Cotton linters/rags
Recovered currency
Recovered denim
Facts and reasons for alternative fibers

General information on alternative fibers

Obstacles to their widespread use

What you can do!

Perennial Grasses
Bamboo
Esparto
Agricultural Residues
Banana pinzote
Sugarcane bagasse
Flax
Cereal Straw (wheat, rye, rice, corn)
Fiber Crops
Ramie, Sisal, Abaca
Cotton
Jute
Kenaf
Industrial Hemp

Facts and Reasons for Alternative Fibers

The pulp and paper industry uses 4 billion trees/year. (250 million tons)

This is an area 1/2 the size of Switzerland- every year.

272 million trees are used in the United States for newspapers and magazines. (1 tree/ 1 person/ 1 year!)

A typical office worker in the US uses 10,000 sheets of paper/year.

Demand for paper is increasing by 4% a year.

So how do we protect what trees we have left?

Stop using trees!

We can susbstitute alternative fibers in paper, construction, manufacturing and more. Incorporating different fibers is not something we need to be forced to do. It makes sense economically, socially, and environmentally.

Fabric Scraps

Fabric scraps come from several places. Cotton linters are the little fibers that stick to the cotton seed when it goes through the ginning process. Linters have long been used for high quality paper. Paper can also be made from rags, recovered denim, and recovered currency. A machine will pull apart the scraps until it is just thread again- then it is turned into pulp.

Perennial Grasses

Bamboo grows in warm temperate and tropical areas and is very versatille. It requires anywhere from 30-250" rainfall annually, making it a feasible plant for cultivation in the southeastern United States. It reaches maturity in 3-5 years but has a lifespan of 70-100 years. 25% of the bamboo plant can be sustainably harvested each year. It will produce 1/2-9 tons/acre/year. 80% of China's paper is made from bamboo.

More information:
http://www.kauai.net/bambooweb/whybamboo.html

Esparto grass grows in southern Spain and northern Africa. Its labor intensive harvesting provides employment to a large population of nomadic tribes. It makes very good quality paper with a high fiber density and smoothness.

Agricultural Residues

Agricultural residues are materials left over from the production of another crop. This includes pinzote (banana stalks), bagasse (sugarcane), flax, and cereal straws. It costs $40/ton to pulp agrifibers whereas pulping typical trees costs $100/ton. Agrifibers also require 25-30% less energy to pulp.

Bananas are a perennial crop frequently grown in Latin America. Each stalk on the plant will produce fruit only once; therefore, growers cut off the stalk once the fruit is harvested to allow for more growth. In the past, the stalks in Costa Rica were thrown into the nearby rivers. However, this by-product has now been recognized as useful.
A paper company based in Miami, Florida processed 230,000 tons of Costa Rican banana stalks last year. The stalks are grinded into sawdust, washed to remove resins and chemicals, and drained to make pulp for paper. It is estimated 17 trees are saved for every ton of banana paper used.
For more information:
Costa Rica Natural 1-800-777-3378
Costa Rica Natural/AE Natural

Bagasse is a sugarcane stalk after the sugar has been extracted. Since a dip in the sugar market, many countries have tried to use the bagasse for products other rather than fuel or waste. Paper, animal feed, and other uses have been developed. It's fiber is weaker than other nonwood alternatives but it can be mixed with other fibers to strengthen it.

Flax has been used for thousands of years. It is grown for seed and the straw left afterwards is what is used to make paper, linen fabic, and thread. It can be grown as far north as Canada, but there is a limited demand for the seeds.

Cereal straw is what is left from the cultivation of wheat, rye, rice, corn, etc. It is the most abundant ag fiber in the world. 100 million tons of wheat straw is available in the US each year. Currently, much of it is being burned, but laws are passing to ban burning in an effort to prevent further air pollution. 1/3 of the US straw supply could produce 25 million tons of pulp.

More information:
http://www.simplelife.com/fieldsofreams/002.html
http://www.naa.org/tnews/tn961112/p19agrif.html

Fiber Crops

Ramie, sisal, abaca, industrial hemp, and kenaf are plants grown specifically for their fiber; the stalks are the main product instead of a by-product. Ramie, or China grass, originated in tropical Asia. Sisal grows in Central America. Abaca, also known as manila hemp, is related to the banana plant.

These have not received as much attention in the US as kenaf and industrial hemp however. In the 1950's, the USDA conducted an extensive study of nonwood alternatives; kenaf came up number one out of 500 plants. It continues to be a promising alternative to trees.

More on kenaf

Representing 4.6 million members, the American Farm Bureau unanimously passed a resolution at its 77th annual convention which endorses research of industrial hemp's potential in the United States.

More on industrial hemp:

http://geocities.datacellar.net/Hollywood/Boulevard/2200/ind_hemp_info.html
http://www.ran.org/ran_campaigns/rain_wood/wood_con/hemp_fact.html
http://www.earthisland.org/paper/hemp.html
http://web.spinners.on.ca/reed/reed06.htm

General References on Alternative Fibers

Rethink Paper (Including manufacturers of paper)
http://www.earthisland.org/paper/rtp.html

An EXCELLENT overview of alternative fibers
http://www.pma-online.org/newsmay1.html

An overview of some alternative fibers including advantages and disadvantages of pulping
http://www.paperfo.com/consumer/treefree.htm

TTIC- Technical Transfer Information Center through the USDA- You can search for information on alternative fibers.
http://www.nal.usda.gov/ttic/tektran/fsearchV3.html

Purdue's Newcrop Index (or you can search)
http://www.hort.purdue.edu/newcrop/Indices/index_ab

Obstacles to the Widespread Use of Alternative Fibers

What You Can Do!

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