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Standard Disclaimer: This plan describes the construction of my Gargoyle Kite exactly as I built it. It is very likely that you will disagree with some of the design choices - I don't claim to be a master kite builder so feel free to adapt it.
If you build this kite I would very much appreciate hearing from you.
Sail | Any type of quality ripstop nylon or polyester. |
Spars |
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Connectors |
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Miscellaneous |
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The sail measurements are specified in Fig.1. Measurements do not include any seam allowance.
Cut the sail without any seam allowance. Apply edge binding to all parts of the sail which will not have a spreader tunnel - add a bit of overlap, so the ends of the binder will be covered by the tunnel (see Fig.2). Apply the dacron reinforcements at the same time.
Now add the spreader tunnels by applying wider strips of edge
binding - leave gaps in the seam where necessary to insert the
spreaders. Make sure the tunnel ends up large enough to accept the
spreaders with end caps.
The edge binding must be cut diagonally to the fabric weave, so
it can stretch to conform to the curved shape.
Actually, I also made little cuts (hot-cut!) every 5-10cm.
If you decide to do this too, then do it before sewing the
strips to the sail; I did it afterwards, and it was very
tedious.
Add pockets for the spine and horiz. spreaders, and a tab for the bungee tensioner at the bottom of the sail.
The construction should be pretty obvious from Fig.2 and Fig.3. There are no connectors except for the clip connections D-E and C-F. Note that spreader F is inserted in a tunnel, so you need to hot-cut an opening to accept the split cap of spreader C.
You may wish to split the spine for easier transportation (I didn't). If so, place the ferrule as far down the spine as possible, to lower the center of gravity.
Add bow lines to the spine and the main horizontal spreader
B. Start with about 15cm horizontal and vertical bowing; adjust
according to wind speed.
The bridle is a simple 2-leg bridle.
(see Fig.1).
The kite flies well in medium winds: too little wind and it
starts to wobble, too much and the ears bend back.
The wobble tendency could probably be curtailed by
a more complex bridle, but since this only occurs when there is
hardly enough wind anyway - i.e. the kite is just about to
drop out of the sky - it didn't seem worth the effort.
It might be a good idea, though, to add an additional
'ear spreader' to maintain the kite's shape in higher winds.
Of course, this would shift the center of gravity so you might
have to reposition the tow points.
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